Benchtop cabinet Photo:

Build a splashback unit to put smart storage on display

Made from plywood and pine, this cabinet is just 140mm deep, which is wide enough for standard storage jars and small bowls, but slim enough to leave workable benchspace.

It’s designed with room to spare at the top to avoid obstructing under-cabinet lighting. The sliding glass doors serve as a splashback to protect display items from spills.

Buy shelf rests and sliding-door tracks from a hardware store, referring to the instructions for the spacing tolerances. Make the cabinet and double check all the measurements before ordering the glass doors.

Buying glass

Ask a glazier (glass supplier or merchant) for float glass, which comes in various thickness. So the glass doors slide easily in the plastic track, have the edges machine-polished and arrised to round them over and remove any chips (this is included in the price of the glass, about $65 each door). For ease of opening, have glass finger slots ground into the face of the glass doors, for an extra $17 each.

 
benchtop cabinet

STEP 1

Cut out the parts
Mark and cut the cabinet pieces to size (or have the supplier cut them). Stack the end panels and dividers with the front edges flush and the dividers centred over the end panels. Label the tops and mark the centre-line so all parts match.

benchtop cabinet

STEP 2

Rebate the edges
Clamp a straightedge to the top, base and end panels. Use a router with a 12mm straight cutting bit to cut an 8 x 8mm rebate on the back edge of each panel. Cut a 20 x 8mm rebate on front edge of top panel and 18 x 8mm rebate on front edge of base panel.

benchtop cabinet

STEP 3

Mark up the holes
On inside face of end panels, mark a parallel line 45mm from front edge and 15mm from back edge of rebate shoulder. On both faces of dividers, mark lines 15mm from front and back edges. Starting from centre-line, mark hole positions every 40mm along lines.

benchtop cabinet

STEP 4

Drill the holes
Use a nail to punch the centre of each hole where the lines intersect. Drill 5mm-diameter holes to 8mm deep on the inside face of the ends and both faces of the dividers.
TIP For accuracy, drill from both sides of the dividers .

benchtop cabinet

STEP 5

Dress the edges
Position the pine edging flush with the front edge of the top, base, end panels and dividers, securing with adhesive and 20mm brad nails in a nail gun (or 20 x 1.2mm panel pins).
TIP The top and base edging creates a groove for the track

benchtop cabinet

STEP 6

Assemble the cabinet
Secure ends to top and base with adhesive and 50 x 8g particleboard screws. Mark out position of dividers with equal 389mm spacing and secure with adhesive and 50 x 8g screws. Trim back panel, secure to rebated back edges with adhesive and 25mm x 6g screws.

 

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