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STEP 6

Cut the axle to length
Turn cart upside down. Slide axle through and align one end up with the outer edge of the wheel support piece. Mark and remove excess with a hacksaw.
TIP: Attaching the wheels on the inside of the cart makes it more compact.

STEP 7

Attach the wheels
Remove a wheel support. Thread on a nut 35mm from end of a 19mm threaded rod and insert through fixed wheel support. Slide on wheel and two lock nuts. Attach two more lock nuts 140mm from the other end, then second wheel, support and nut.

STEP 8

Attach the sheeting
Cut the aluminium channel into four 940mm and four 700mm strips. Drill three 4mm holes in each. Attach strips with a 15mm x 5g countersunk screw. Cut corrugated sheets to size and insert into the channel, overlapping where necessary.

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