How to Change a Sash Window Cord
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| Sash windows can involve complex joinery, but they’re made to be stripped easily for simple repairs. Fixing them is within the grasp of a reasonably confident handyperson. A common problem is broken or frayed sash cords that make the window difficult to open. If you’re replacing one cord, it’s worth doing both before reinstalling the window. |
STEP 1
Remove the broken cord
Force a paint scraper between
the stop bead and jamb. Use another
scraper to prise off the bead. Mark the
cord position on the stile. Swing the
lower sash free, disconnect cords and
lower weights. Open the pocket in
the pulley stile and remove weights.
STEP 2
Feed in new cord
Use the old cord to mark the new
cord length (don’t cut). Tie a bent nail
to string and push over the pulley,
lowering until the nail is at the open
pocket. Remove it and tape other end
of the string to the new cord to pull it
through. Tie the cord to the weight.
STEP 3
Secure the cord
Pull weight up to the pulley then
lower it about 100mm. Sit the sash on
the sill and secure new cord into the
sash stile using three screws or tacks.
Cut off excess cord then attach other
weights and cords. Replace the sashes,
pocket piece, parting and stop beads.
Other fixes
Twisted or Bowed Sash makes
the window stick and there are
marks where it rubs the frame.
Remove the sash and use a block
plane to remove excess from the
worn areas. Repaint and refit.
Jammed Pulley happens if the
pulley is rusty. Free it with lubricant
such as WD-40. If it’s painted over,
remove sash and cord and unscrew
the pulley. Use paint stripper, wipe
clean and coat with penetrating oil.
Sticking happens when windows
are being painted. Move them
regularly as paint dries. If the
original paint is causing sticking,
cut around the area between the
sash and beads with a utility knife.
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