Luckily, there was a monkey expert on set to throw a banana peel in this plan’s tracks.
One of the crew who worked with apes in 2001: A Space Odyssey quickly pointed out, “Look, the monkey’s just going to pull off the mask over and over again. It’s never going to work.”
The team soon enlisted Muppet master-crafter Jim Henson, who suggested casting Frank Oz (formerly the voice of Miss Piggy) to bring Yoda to life.
Bonus fact: According to the early “Starkiller” drafts of the movie, Lucas wanted to call Yoda “Buffy”.
3. Han Solo died in the original script
The original ending of Return of The Jedi has Luke assuming Darth Vader’s role as evil Galactic enforcer, and Han Solo dying in his heroic raid on the Death Star.
Harrison Ford probably would have been fine with this.
Ford was famously snippy about Lucas’ script (“George, you can type this ****, but you can’t say it.”) and in a 2010 interview he waved off his iconic character as “Ham Yoyo”, stating he was officially “done with him”.
Time makes fools of us all.
4. The Emperor was married to King Kong
Well, in a manner of speaking.
When Emperor Palpatine first appears as a hologram in The Empire Strikes Back, the person under the black mantle and facial prosthetics is not Ian McDiarmid, who played Palpatine on screen in Return of The Jedi.
It’s not a man at all: the first Emperor we see is actually Elaine Baker, then-wife of Star Wars makeup designer Rick Baker.
As Gizmodo points out, Rick Baker once donned the monkey suit in the 1976 King Kong remake, so we can technically say that Emperor Palpatine and King Kong were legally wed. (Just try not to imagine their children).
5. The opening text crawl took three hours to shoot
The famous floating text that opens A New Hope may have been one of the greatest special effects achievements in the film.
As Mental Floss points out, the text was filmed practically “by carefully placing 2-foot-wide die cut yellow letters over a 6-foot-long black paper background with a camera making a slow pass over them to mimic the crawl.”
What’s now a default option on filmmaking software took LucasArts three hours to capture.
Bonus fact: That “revolutionary” text effect? Flash Gordon did it first.
6. The trash in the garbage compactor scene was real
Apparently, the smell was so bad that Mark Hamill burst a blood vessel from trying to hold his breath, and the camera angle had to be adjusted for the rest of the scene so as not to show his injury.
As for Peter Mayhew’s yak-hair Chewbacca suit? It reeked for the rest of production.
Bonus fact: At the start of A New Hope, Chewbacca is 200 years old.
7. It took four men to portray one Vader
How do you capture a presence as big as Darth Vader? Cast four men.
The on-screen body of Vader is six-foot-five bodybuilder David Prowse; his stunt double for action scenes is professional fencer Bob Anderson; the voice of Vader is the great James Earl Jones; and the de-helmeted face of Vader in Return of The Jedi is Sebastian Shaw.
8. “I am your father” was the best-kept secret in film
Lucas kept the twist ending of Empire so well guarded, he even wrote fake text in the script to throw the actors off.
During filming, David Prowse (whose voice was later dubbed by James Earl Jones reciting the actual line) yelled to Mark Hamill: “Obi-Wan killed your father!”
The cast and crew thought this was the real line – only Hamill, who had been told the truth about Vader moments before filming the scene, knew otherwise.
If the secret leaked, it would all come back to Luke.
Bonus fact: Of course, if you spoke Dutch or German, you’d already know by A New Hope that Darth Vader literally translates to “Darth Father.”
9. It took seven men to portray one Jabba the Hutt
Named by some as the most expensive puppet in the world, the US$500,000 Jabba the Hutt model required seven people to bring to life:
“Three puppeteers were inside: one controlled the right arm and jaw, another handled the left hand and jaw, tongue and head movements, and both of them moved the body; a third person was in the tail. Outside, there were one or two people on radio controllers for the eyes, someone under the stage to blow cigar smoke up a tube, and another working bellows for the lungs.”
10. Well, it just took one man to portray R2D2 and an Ewok
In less expensive news, Kenny Baker, the man destined to live inside R2D2, also donned the bear suit to play an Ewok in Return of The Jedi.
He plays Paploo – the enterprising Ewok who steals an imperial speeder bike.
Bonus fact: The word “Ewok” is never mentioned once in the original trilogy (though they do get a credit at the end.)